Abstract
Researchers at the University of Central Florida have
invented a suite
of technologies that allow accurate, remote, real-time temperature measurements
of TBCs on components used in extreme operating conditions, such as the blades
in turbine engines. The accurate measurement of a coating's temperatures in such
environments is crucial to ensure and maintain good performance, the system's
functionality, and predictions on the lifetime of the turbine blades. Also, by enabling
better monitoring of the thermal parameters in turbine engines, the inventions
offer the ability to operate such systems more efficiently and with increased
safety.
Following are brief descriptions of the technologies.
- Patent ID 34515, Rare-Earth Doped Thermal
Barrier Coating Bond Coat for Thermally Grown Oxide Luminescence Sensing: This
invention comprises rare-earth ions in the bond coat material of thermal
barrier coatings (TBCs). The coatings protect components from the effects of
extreme conditions, such as high heat and pressure. With thermal
aging, the material produces thermally grown oxides (TGOs) that luminesce and
allow for real-time, accurate temperature measurements using phosphor
thermometry.
- Patent ID 34514, Phosphor Thermometry Device
for Synchronized Acquisition of Luminescence Lifetime
Decay and Intensity on Thermal Barrier Coatings: This invention advances
phosphor thermometry instrumentation, enabling higher precision of temperature
measurements and extended temperature range capabilities. The invention
comprises a phosphor thermometry device that generates a laser pulse onto a
thermal barrier-coated substrate. Rare-earth luminescent dopants in the TBC
emit different emission wavelengths when subjected to the laser pulse. The new
instrumentation can selectively partition the electromagnetic spectrum emitted
from a luminescence signal. The signals go to dichroic filters and then to photomultiplier tubes which detect the different emission peaks (wavelengths) of the rare-earth ions. The tubes convert the received photons to an electric signal that is traced on an oscilloscope. System software computes the resulting decays, converting the data into temperatures.
- Patent ID 34522/34523, System and Method to Reveal
Temperature Gradients Across Thermal Barrier Coatings Using Phosphor
Thermometry: This invention presents a method for analyzing phosphor
thermometry decay signals for thermal gradients in translucent materials.
Characterizing thermal gradients acting through a translucent material is key
to various industrial applications. The luminescence decay method associated
with phosphor thermometry can drastically improve temperature monitoring and
maintenance. These capabilities contribute to an increase in the lifetime of
materials and the efficiency of engines. Compared to other technologies, the invention
adds another dimension to temperature measurements, as it can provide a
temperature distribution throughout the material, allowing for the creation of 3D
temperature maps.
Stage of Development
Prototypes available.
Partnering Opportunity
The research team is looking for partners to develop the technology.
Benefit
Enables higher precision of temperature measurements and extended temperature range capabilitiesNo additional manufacturing cost, as the sensing layer forms naturally through high-temperature oxidation (no modification of the industrial deposition procedure)Conserves the integrity of the TBC and does not require additional mechanical interfacesMarket Application
Remote temperature measurements in extreme environments: cryogenic materials, combustion components, turbine engine componentsThermal barrier coating real-time temperature measurements, lifetime predictions, delamination detectionPublications
Quantifying thermal barrier coating
delamination through luminescence modeling, Surface and Coatings Technology,
Volume 399, 15 October 2020, 126153. DOI: https://doi.org/10.1016/j.surfcoat.2020.126153
Phosphor
Thermometry Instrumentation for Synchronized Acquisition
of Luminescence Lifetime Decay
on Thermal Barrier Coatings, Measurement
Science and Technology, Volume 31, Issue 5, id.054007, May 2020. DOI: 10.1088/1361-6501/ab64ac
Modeling
luminescence behavior for phosphor thermometry applied to doped thermal barrier
coating configurations in Applied Optics, Vol. 58, Issue 13, pp. D68-D75
(2019), https://doi.org/10.1364/AO.58.000D68
Brochure