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This stereolithographic 3D printer uses a print head that aligns magnetically responsive particles suspended in a liquid resin composition as it solidifies to create custom magnetic structures. Stereolithographic 3D printing polymerizes successive layers of liquid monomers using ultraviolet lasers that give the print its desired shape. Stereolithographic printers produce high quality prints with smooth surface finishes comparable to traditionally manufactured materials . High quality magnetic 3D prints have various biomedical and networking applications, but available stereolithographic printer designs are not able to print field-aligned magnetic composites effectively.
Researchers at the University of Florida have developed an stereolithographic 3D printer that fabricates field-aligned magnetic constructs by utilizing a print head generating magnetic force and a magnetic particle resin. Magnetic stereolithographic printing can be an asset to antenna manufacturing and for development of electronics or biomedical devices.
Stereolithographic 3D printer that creates field-aligned 3D magnetic structures
This stereolithographic printer produces field-aligned 3D magnet structures by applying a magnetic force at the print head that aligns the magnetically responsive particles in a liquid resin composition. The magnetic field maintains alignment of the magnetic particles throughout the printing process. A resin composition made of magnetic and polymer materials creates aligned magnets during laser solidification, which fixes the magnetic orientation of the 3D print.
This 3D-printed prosthetic mimics the form and function of the stapes bone, a stirrup-shaped bone found in the human middle ear that transmits sound vibrations. The stapes works with the malleus and incus bones to convey sound vibrations to the inner ear, which processes them into neural data for the brain. Otosclerosis is a congenital or spontaneous-onset disease that prevents those three bones in the middle ear from moving, resulting in conductive hearing loss. Two common treatments are stapedectomy, the surgical removal of the stapes and replacement with an artificial prosthesis, and stapedotomy, the creation of a small hole in the base of the stapes followed by the insertion of an artificial prosthesis into that hole. Available prosthetic models are standardized and not individualized for each patient. Additionally, surgical complications are common when installing conventional prosthetics.
Researchers at the University of Florida have developed a 3D-printed stapes prosthetic customized for each patient. Crafted based on a patient’s individual measurements collected through medical imaging, a custom stapes prosthesis made of biocompatible polymers implants into the patient without incident.
3D-printed stapes prosthesis that better functions like the actual bone in the human ear
Medical imaging of a patient provides a template model stapes. Computer-aided design software translates the template into a 3D model, which a 3D printer produces from input polymers. The generated stapes prosthesis is biocompatible with the middle ear and replicates the auditory and mechanical function of the original bone.
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